Advanced Thread Rolling Technologies Set to Take Center Stage at Gastech 2025 Milan

Industry leaders to showcase cutting-edge cold root rolling solutions that could save millions in drilling operations

As the global energy sector prepares for Gastech 2025 in Milan this September, advanced thread rolling technologies are emerging as a critical focus area for oil and gas professionals seeking to enhance operational efficiency and reduce costly equipment failures.

Game-Changing Technology for Energy Infrastructure

Thread rolling, particularly cold root rolling techniques, represents a significant advancement in pipeline and drill string durability. This precision manufacturing process involves using hardened steel dies to deform workpiece materials into precise thread profiles, creating connections that far exceed the strength and reliability of traditional threading methods.

The technology has proven particularly valuable in oil and gas drilling operations, where equipment failure can result in massive financial losses. Industry data indicates that failed connections in offshore drilling rigs can cost approximately $250,000 per day in downtime, making preventive technologies like cold root rolling essential for maintaining operational continuity.

Enhanced Fatigue Resistance and Cost Savings

Cold root rolling works by burnishing the root radius of freshly cut threads, with hardened rolls forced into contact with the thread’s root radius under pressure. This process plastically deforms the surface, creating significantly enhanced fatigue strength and stress resistance in threaded connections.

The benefits extend beyond mere durability improvements. Companies implementing advanced thread rolling technologies report substantial reductions in:

• Drill string connection failures
• Corrosion-related damage
• Unplanned maintenance downtime
• Overall operational costs

Gastech 2025: Platform for Innovation

This year’s Gastech exhibition, taking place September 9-12 at Fiera Milano, promises to be the ideal venue for showcasing these technological advances. As the world’s largest exhibition and conference for natural gas, LNG, hydrogen, and climate technologies, Gastech 2025 will convene 50,000 energy professionals from over 150 countries.

The event’s focus on innovation and sustainable energy solutions aligns perfectly with the industry’s growing emphasis on reliable, cost-effective infrastructure technologies. Thread rolling solutions will likely feature prominently among the cutting-edge technologies displayed by leading manufacturers and service providers.

Meeting Growing Industry Demands

With the global energy landscape rapidly evolving and exploration moving into increasingly challenging environments, the demand for high-strength, reliable connection technologies continues to grow. Thread rolling processes offer manufacturers the ability to produce components that meet stringent API specifications while providing superior performance characteristics.

The technology’s applications span multiple areas within the energy sector, including:

• Drill pipe and casing connections
• Gas turbine components
• Compressor assemblies
• Pipeline infrastructure
• Offshore drilling equipment

Looking Ahead

As the energy industry continues its transformation toward more sustainable and efficient operations, innovations in manufacturing processes like advanced thread rolling will play an increasingly important role. Gastech 2025 provides the perfect opportunity for industry professionals to explore these technologies and understand their potential impact on operational efficiency and cost reduction.

The exhibition’s comprehensive program will feature technical sessions, live demonstrations, and networking opportunities that enable attendees to gain firsthand insight into how thread rolling technologies can enhance their operations’ reliability and profitability.

For energy sector professionals seeking to optimize their infrastructure investments and reduce operational risks, the advanced thread rolling solutions showcased at Gastech 2025 represent a compelling opportunity to future-proof their operations against the challenges of an evolving energy landscape.

Gastech 2025 takes place September 9-12, 2025, at Fiera Milano, Milan, Italy. For more information about exhibition opportunities and registration, visit the official Gastech website.